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AEROSPACE METALS
REFERENCE CD


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The document on this Reference CD provides precise data on specific metals to assist in selection, usage and processing for fabrication and repair.

It includes such data as specification cross reference; approved designation system for alloys and tempers; temperatures and other controls for heat treatments; mechanical and physical properties processing instructions for basic corrosion prevention; and general welding and forming characteristics.

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Technical Manual - Engineering Series for Aircraft Repair
AEROSPACE METALS
General Data and Usage Factors

(324 pages)
20 June 1988

Ferrous (Steel) Alloys
Classification
SAE Numbering System
Carbon Steels
Nickel Steels
Chromium Steels
Chromium - Nickel Steels
Chrome - Vanadium Steels
Chrome - Molybdenum Steels
Principles of Heat Treatment Steels
Hardening
Quenching Procedure
Tempering (Drawing)
Normalizing
Case Hardening
Carburizing
Cyaniding
Nitriding
Heat Treating Equipment
Heat Control, Furnace Temperatures Survey and Temperature Measuring Equipment
Salt Bath Control
Quenching Tanks and Liquids
Heat Treating Procedures
Hardness Testing
Specification Cross Reference
General Heat Treating Temperatures, Composition (Chemical) and Characteristics of Various Steel and Steel Alloy
Machining of Steels
Machining Corrosion Resisting Steel
Welding - Steel - (General)
Gas Welding of Carbon Steel (General)
Shielded Metal Arc Welding of Carbon Steel
Welding of Low Alloy Steel - (General)
Common Characteristics Associated with Welding
Welding of Corrosion Resisting Stainless Steel
Arc Welding
Gas Welding of Corrosion Resisting Steels and Nickel Chromium Iron Alloy
Spot/Seam Welding (General)
Welding Safety Precautions
Fabrication of Ferrous Alloys
Steel Surface Finishes

Aluminum Alloys
Classification
Commercial and Military Designations
Mechanical Properties
Physical Properties
Heat Treatment of Aluminum Alloys
Heat Treatment
Heat Treating Equipment
Fabrication
Forming Sheet Metal
Joining Aluminum
Welding
Inert - Gas - Shielded Tungsten-Arc Welding (AC)
Inert Gas - Shielded Tungsten Arc Welding DC (Straight Polarity)
Spot Welding
Brazing Aluminum
Soldering
Machining
Cutting Tools For Machining Aluminum
Turning
Milling Aluminum
Shaping and Planning
Tapping
Filing
Reaming
Sawing
Grinding
Polishing
Roughing
Greasing or Oiling
Buffing
Hardness Testing
Non-Destructive Testing/Inspection
Anodizing Process For Inspection of Aluminum Alloy Parts
Aluminum Alloy Effects on Scratches on Clad Aluminum Alloy
Allowable Defects
Harmful Scratches
Disposition of Scratches Sheets/Parts
Cleaning of Aluminum Alloy Sheet (Stock)

Magnesium Alloys
Classification
Definitions
Safety Requirements For Handling and Fabrication of Magnesium Alloys
Safety Precautions For All Alloys (Including Fire Hazards)
Grinding and Polishing Safety Practices
Welding, Brazing and Soldering Safety Practices
Heat Treating Safety Practices
Identification of Alloy
Heat Treating Magnesium Alloys -(General)
Alloy General Characteristic Information
Welding of Various Alloys
Welding Methods
Manual Welding, Arc Type
Consumable Electrode Arc Welding
Spot Welding
Magnesium Alloy Surface Treatment

Titanium and Titanium Alloys
Classification
General
Military and Commercial Designations
Physical Properties
Mechanical Properties
Methods of Identification
Hardness Testing
Tensile Testing
Non-Destructive Testing
Fire Damage
Heat Treatment - (General)
Hydrogen Embrittlement
Fabrication
Forming Sheet Metal -(General)
Bending
Draw Forming
Hydraulic Press Forming
Stretch Forming
Drop - Hammer Forming
Joggling
Blanking and Shearing
Joining
Welding
Fusion Welding
Welding Characteristics
Cleaning
Spot and Seam Welding
Brazing
Soldering
Riveting
Machining and Grinding
Machining
Turning
Milling
Drilling
Tapping
Reaming
Grinding

Copper and Copper Base Alloys
Copper and Copper Base Alloys
Copper Alloying Elements
Heat Treatment and Hot Working Temperature of Copper Alloys
Stress Relief of Copper Alloys
Machining Copper and Copper Alloys
Wrought - Copper - Beryllium Alloys
Heat Treating Procedures and Equipment Requirement
Solution - Heat Treatment Copper Beryllium
Precipitation or Age Hardening

Tools Steels
General
Alloying Elements in Tool Steels
Specifications
Class Designations
Applications of Tool Steels
Selection of Material For A Cutting Tool
Heat Treat Data
Distortion in Tool Steels
Welding of Tool Steels
Gas Welding
Shielded Metal - Arc Welding
Pressure Gas Welding

Testing and Inspection - Hardness Testing
General
Methods of Hardness Testing
Brinell Hardness Test
Rockwell Hardness Test
Vickers Pyramid Hardness Test
Shore Scleroscope Hardness Test
Testing With the Scleroscope
Tensile Testing
Decarburization Measurement
Hardness Method
Nondestructive Inspection Methods
Chemical Analysis
Spectrochemical Analysis


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