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ARC WELDING OPERATIONS
REFERENCE CD


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The document on this Reference CD will introduce you to the basic requirements involved in metal-arc welding operations.

The document describes the classification of electrodes and their intended uses; automotive welding processes, materials and identification processes; the methods of destructive and nondestructive testing of welds and troubleshooting procedures; the type and techniques of joint design; and the theory, principles, and procedures of welding armor plate.

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ARC WELDING OPERATIONS
United States Army Combined Arms Support Command
(114 pages)

Electrodes Classification and Intended Uses
Introduction
Identification and Uses of Electrodes
    General
    Factors in Selecting an Electrode
    Classification of Electrodes
    Types of Electrodes
    Functions of Electrode Coatings
    Polarity of Welding Current
    Direct Current Arc-welding Electrodes
    Alternating Current Arc-welding Electrodes
    Electrode Defects and their Effects

Automotive Welding Processes, Materials and Identification Processes
Determining Weldability of Equipment
Determining Weldable Parts
Determining the Welding Method
Welding Joint Design
    General
    Types of Joints
    Types of Welds
    Welding Positions
Welding Techniques
    General
    Welding Current, Voltage, and Adjustments
    Starting the Arc
    Proper and Improper Arc Control
    Bead Welding
    Flat Position Welding
    Horizontal Position Welding
    Vertical Position Welding
Electric Arc Welding of Ferrous Metals
    General
    High-Carbon Steels
    Tool Steels
    High Yield Strength, Low Alloy Structural Steels
    Cast Iron
Electric Arc Welding of Nonferrous Metals
    General
    Welding Techniques

The Theory, Principles and Procedures of Welding Armor Plate
Introduction
General
    Armor Plate Uses
    Repair of Armor Plate
Welding Armor Plate
    Properties of Armor Plate
    Types of Armor Plate
    Identification of Armor Plate
Cutting Armor Plate
    Homogeneous Armor Plate
    Face Hardened Armor
Welding Homogeneous Armor Plate
    General
    Procedure
    Emergency Repairs
    Repairing Penetrations
    Repairing Bulges
    Repairs Made from One Side
    Repairs with Nonwelded Butt Strap
    Repairing Gouges
Welding Face Hardened Armor Plate
    General
    Armor Plate Repair Methods
    Armor Plate Welding Electrodes
Strengthening Riveted Joints in Armor Plate
    Buttonhead Riveted Joints
    Countersunk Rivet Joints
    Advantage of Welding Rivet Joints

Methods of Destructive and Nondestructive Testing of Welds and Trouble Procedures
Testing of Welds
    General
    Performance Tests
    Physical Tests
Troubleshooting Welds
    General
    Procedure

Practice Exercise
Answers to Practice Exercise
References


THIS DOCUMENT IS IN ELECTRONIC ADOBE PDF FORMAT


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